SafePack Thermal Packaging

SafePack is BIOCARD’s own PCM-based thermal packaging system for the medical cold chain, with configurations for refrigerated, controlled-ambient and frozen ranges. Performance is configuration-specific and selected per shipment.

SafePack performance is configuration-specific. We select the container, PCM arrangement and conditioning process against the requirements of the actual shipment rather than relying on a single duration claim for every model and route.

Find the Right SafePack Configuration

How SafePack works

SafePack containers use phase-change material (PCM) elements positioned around the payload. The PCM is conditioned before dispatch to the exact thermal profile the shipment requires — protecting the payload against both overheating and overcooling, without power, through airport handling, customs and final delivery.

Temperature regimes including refrigerated (about +2 to +8 °C), controlled ambient (about +15 to +25 °C) and frozen ranges;
selected configurations designed for multi-day protection — up to 96 hours under defined test and operating conditions;
reusable containers — a sustainability and cost advantage over single-use packaging;
conditioned locally in Dubai before every dispatch.

SafePack PCM element inside the container

PCM elements positioned inside a SafePack container.

The model line

From compact last-mile boxes to pallet-scale containers. Exact per-model specifications (gross vs usable volume, dimensions, weight, PCM configuration and tested duration) are provided with your shipment plan against the configuration selected for your route.

The SafePack model range — refrigerated and controlled-ambient thermal boxes with PCM elements, in the BIOCARD Dubai facility — The SafePack range, conditioned and configured in our Dubai facility.

SP9

Compact courier box for last-mile and sample movements.

SP20

Mid-size container for multi-package deliveries.

SP50

Volume shipments under one controlled regime.

Large & pallet formats

Pallet-scale containers for bulk temperature-controlled cargo.

Model specifications are being consolidated into a single verified data sheet; per-configuration figures are always confirmed in the shipment plan. Ask us for the specification relevant to your shipment.

Selection & conditioning process

Define the requirement

Product, payload volume, required range, route, duration and climate exposure.

Select the configuration

Container model, PCM type and arrangement matched to the requirement.

Condition and verify

PCM conditioned to protocol before pack-out; sensor placed; handling instructions issued.

Included / not included

Included: configuration selection, PCM conditioning, pack-out guidance, sensor option, temperature record per agreed scope.

Not automatic: ultra-low-temperature ranges, dangerous-goods packaging, continuous live connectivity — quoted per shipment where feasible.

Can I buy or rent SafePack boxes?

The principal offer is the end-to-end delivery service using SafePack. Purchase or rental of packaging may be available — ask us with your volumes and use case, and we will confirm current commercial options.

How long does SafePack hold temperature?

There is no single duration for every model and route. Selected configurations provide multi-day protection, up to 96 hours under defined conditions. We share the test data relevant to your configuration.

Written by: BIOCARD Dubai Operations · Technical review: SafePack Thermal Packaging Team · Last reviewed: 11 July 2026