SafePack is BIOCARD’s own PCM-based thermal packaging system for the medical cold chain, with configurations for refrigerated, controlled-ambient and frozen ranges. Performance is configuration-specific and selected per shipment.
SafePack performance is configuration-specific. We select the container, PCM arrangement and conditioning process against the requirements of the actual shipment rather than relying on a single duration claim for every model and route.
SafePack containers use phase-change material (PCM) elements positioned around the payload. The PCM is conditioned before dispatch to the exact thermal profile the shipment requires — protecting the payload against both overheating and overcooling, without power, through airport handling, customs and final delivery.
PCM elements positioned inside a SafePack container.
From compact last-mile boxes to pallet-scale containers. Exact per-model specifications (gross vs usable volume, dimensions, weight, PCM configuration and tested duration) are provided with your shipment plan against the configuration selected for your route.
Compact courier box (~10 L) for motorbike, last-mile and sample movements.
Mid-size workhorse (~26 L usable) for multi-package clinic and pharmacy deliveries.
Larger container (~59 L usable) for volume shipments under one regime.
Pallet-scale container (~360 L usable) for bulk air cargo.
| Model | Usable volume | Regimes | Typical use |
|---|---|---|---|
| SP9 | ~10 litres | refrigerated · ambient · frozen | Motorbike & last-mile, urgent samples (stable to 72 h at +25 °C) |
| SP32 | ~26 litres | refrigerated · ambient · frozen | Multi-package clinic, pharmacy and lab deliveries |
| SP80 | ~59 litres | refrigerated · ambient · frozen | Volume shipments under one controlled regime |
| PS-1 | ~360 litres + | refrigerated · ambient · frozen | Pallet-scale and long-haul thermo-sensitive air cargo |
Selected configurations hold their range for up to 96 hours under defined conditions. Volumes are approximate usable capacity; exact per-model dimensions, weight, PCM set and tested duration are confirmed in your shipment plan. Reusable and single-use options are available. See real Dubai-summer field-test results →
The same container family is conditioned to different bands by changing the PCM configuration — not by buying a different product. Common regimes:
About +2 to +8 °C — insulins, vaccines, biologics, many reagents.
About +15 to +25 °C — tablets, finished medicines, diagnostic kits.
Sub-zero ranges including around −20 °C — frozen samples and specified products.
Additional and mixed bands (for example around 0 to +25 °C or −2 to +5 °C) are configured per shipment. Ultra-low and dry-ice solutions are quoted where the lane supports them.
Product, payload volume, required range, route, duration and climate exposure.
Container model, PCM type and arrangement matched to the requirement.
PCM conditioned to protocol before pack-out; sensor placed; handling instructions issued.
Tell us about the shipment. A BIOCARD specialist will review the route, temperature requirement and shipment details before responding.
